FACS | Fully-automatic control system for breweries

The automatic control system for the brewhouses Breworx

The BHAC is automatic control system for brewhouse with computer support and most operations controlled automatically – according to a specified program from a central control panel.

This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME , Breworx Tritank and Breworx Oppidum with usable volumes from 150 to 1000 liters.

AC automatic control system for the brewery includes:

  1. Automatically controlled hot process of brewing – fully automatized management of the entire processes of production beer wort
  2. Automatic system for time-control of temperatures in fermentation and maturation process
  3. Automatic system for control of media

Why choose AC system for brewing control ? Main reasons are :

  • Elimination of human errors – machine accurately and timely perform necessary tasks
  • Costs saving for owner – only one worker is necessary for manipulating in the brewery
  • Minimize the number of error conditions in the brewery – everything is still under control
  • Monitoring and registration of the production process into the computer memory
  • Minimization of requirements for constant operator attention – early reaction of machine
  • Stable quality of beer – standard manufacturing procedures are always observed
  • Six pre-programmed recipes – for production of the most known types of beer : Pils, Lager, Black, Weissenbeer, Ale, Special
  • Manual brewing mode – for production of all other types of beer
  • Special sanitation mode – for automatic cleaning,sanitizing and sterilization of the brewhouse, wort pipes, armatures and other brewery equipment

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brewhouse automatic control auv1 - FACS | Fully-automatic control system for breweries

brewery semiautomatic control system weintek scheme - FACS | Fully-automatic control system for breweries

Description:

The badget AC level control system includes:

I. AC-1 Automatic control of hot process (optional accessories)

brewhouse-automatic-control-auv1-computerThe control unit is developed on PC platform with an operating system and control programme.

In the price of the automatization of two-vessel boiling equipment is contained a complete assembly of hardware included the pneu-actuator and the installation elements of the boiling equipment. The automatization also contains the opration system including the licence and beer-brewing software.

The software enables to change the receptures directly via the control panel or by installation via USB port. Software and boiling equipment are both designed to brew all of the world beers in decoction way and in infusion way as well. Also at decoction way, it is possible to brew on one or two mashes.

Process sequence as times, speed of pumps, individual volumes of water refilling or the overflow volumes, temperatures and flow rate of each media can operator set himself after entering the user password on the third level.

Automatically controlled brewhouse with controlling the most of brew operations by computer – according to a specified program from a central control panel ( touch screen ) . Brewer selects a recipe and start a program that controls the production process. Brewer checks the progress of procedures and performs laboratory tests , treats non-standard conditions and ensure the preparation of raw materials for the beer production process .

Manual operations before start of brewing :

  • Milling of malt (grinding)
  • Yielding of malt (mashing)

Automatical operations :

  • Heatings (precise temperature control according to selected recipe)
  • Decoction or infusion brew proceeding incl. all pumpings
  • Filtering (Lautering)
  • Boiling with hop + dosing of hop (adding of hop in a case before brewing)
  • Whirpooling (separation of wort from hops)
  • Cooling of young beer + saturation with air
  • Throwing of draff from lauter tun
  • Sanitisation of brewhouse and wort pipes (CIP process)

The control programme operates in czech, russian and english language.

II. AC-2 Automatic control of cold process and media (optional accessories)

brewhouse-automatic-control-auv1-valves-servoThe automatic control system AC-2 ensures automatic monitoring and controlling of the most important parts of beer fermentation and maturation process and operations with media.

The automatic control system AC-2 consists of :

  1. Automatic control of HWT (heat water tank)
  • minimal-maximal water level control
  • emergency alarm
  • automatic water filling
  • automatic water heating
  • automatic water temperature homogenization by pump
  • signal communication with the brewhouse (you can not run the brewhouse until the requested temperature in the tank)
  • vizualization of all processes
  1. Automatic control of ITWT (ice treated water tank)
  • minimal-maximal water level control
  • frost water protection
  • emergency alarm
  • automatic water filling
  • automatic water cooling
  • automatic water temperature homogenization by pump
  • signal communication with the brewhouse (you can not run the brewhouse until the requested temperature in the tank)
  • vizualization of all processes
  1. Automatic control of ICWT (ice cooling water tank)
  • minimal-maximal water level control
  • all temperatures control
  • frost water protection
  • emergency alarm
  • automatic water filling
  • automatic water cooling
  • signal communication with the CCT´s – cooling od demand
  • vizualization of all processes
  1. Automatic control of fermentation and maturation process (C-C tanks or open fermentation vats)
  • all temperatures control for fermentation and maturation process
  • setting of temperature timeplan for each tank (max. 90 days)
  • recording of temperature history for each tank (max. 90 days)
  • export data to websites
  • remote control and visualization
  • display of set and real temperatures in each tank
  • frost water and yeast protection
  • output on GSM gateway or ALARM
  • signal communication with the IWT – cooling od demand
  • vizualization of all processes on local LCD panel and remote computers

Manual operations

  • Sanitisation of tanks
  • Connection of CIP to tanks
  • Connection of tanks to heat exchanger
  • Add of yeast into tanks
  • Pumping of beer between vessels
  • Filtering and cleaning of filter
  • Racking

 

The control programme operates in czech, russian and english language.


 

We offer these types of the automatic brewhouse and media control system :

  • BHAC-1 : Automatic Control System for brewhouses Classic, Lite-ME, Tritank 300L-1000LBHAC-1 : Automatic Control System for brewhouses Classic, Lite-ME, Tritank 300L-1000L
    The BHAC1 is automatic control system for brewhouse with computer support and most operations controlled automatically - according to a specified program from a central control panel. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with usable volumes from 150 to 1000 liters. Read more »
  • BHAC-2 Automatic Control System for brewhouses Classic, Lite-ME, Tritank1200L-5000LBHAC-2 Automatic Control System for brewhouses Classic, Lite-ME, Tritank1200L-5000L
    The BHAC2 is automatic control system for brewhouse with computer support and most operations controlled automatically - according to a specified program from a central control panel. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with usable volumes from 1200 to 5000 liters. Read more »
  • BHAC-6 Automatic Control System for brewhouses Oppidum 1000L-6000LBHAC-6 Automatic Control System for brewhouses Oppidum 1000L-6000L
    The BHAC-6 is an automatic control system for the OPPIDUM wort preparation machines with computer support and most operations controlled automatically – according to a specified program from a central control panel. This control system cooperates with OPPIDUM machines with usable production volumes from 1000 up to 6000 liters of wort per one batch. BHAC3 automatic control system for the brewery includes: Automatically controlled hot process of brewing – fully automatized management of the entire processes of production wort Automatic system for time-control of temperatures in fermentation and maturation process Automatic system for control of media   Read more »
  • BHAC-2C Brewhouse Breworx Automatic Control System with customizationBHAC-2C Brewhouse Breworx Automatic Control System with customization
    The BHAC2C is automatic control system for brewhouse with computer support and most operations controlled automatically - according to a specified program from a central control panel. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with usable volumes from 1200 to 5000 liters. This version is calculated for a customization of standard version of BHAC2 system according to special customer´s requirements. Read more »
  • BHAC-1C Brewhouse Breworx Automatic Control System with customizationBHAC-1C Brewhouse Breworx Automatic Control System with customization
    The BHAC1 is automatic control system for brewhouse with computer support and most operations controlled automatically - according to a specified program from a central control panel. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with usable volumes from 150 to 1000 liters. This version is calculated for a customization of standard version of BHAC1 system according to special customer´s requirements. Read more »
  • BHAC-3C Brewhouse Oppidum Automatic Control System with customizationBHAC-3C Brewhouse Oppidum Automatic Control System with customization
    The BHAC3 is an automatic control system for the OPPIDUM wort preparation machines with computer support and most operations controlled automatically – according to a specified program from a central control panel. This control system cooperates with OPPIDUM machines with usable production volumes from 1000 up to 5000 liters of wort per one batch. This version is calculated for a customization of standard version of BHAC3 system according to special customer´s requirements. BHAC3C - the automatic control system for the wort production machine OPPIDUM includes: Automatically controlled hot process of brewing – fully automatized management of the entire processes of… Read more »
  • BHAC-4 Automatic Control System for brewhouses Quadrant 1000L-5000LBHAC-4 Automatic Control System for brewhouses Quadrant 1000L-5000L
    The BHAC4 is automatic control system for brewhouse with computer support and most operations controlled automatically - according to a specified program from a central control panel. This control system cooperates with our brewhouses QUADRANT with usable volumes from 1000 to 5000 liters. Read more »
  • BHSA-1 : Semi-Automatic Control System for brewhouses Classic, Lite-ME, Tritank 150L-1000L (with complete control via touch LCD)BHSA-1 : Semi-Automatic Control System for brewhouses Classic, Lite-ME, Tritank 150L-1000L (with complete control via touch LCD)
    The semi-automatic control system with complete control via touch LCD for the brewhouses Breworx Classic, Lite-ME, Tritank 150L-1000L (upgradeable to the fully automatic system). All valves are controlleable via the touch LCD panel, several operations are controlled automatically - according to a specified program. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with nominal volumes from 150 to 1000 liters. The semi-automation of the brewing machine is supplied as part of the brewhouse, but is not included in its basic price. Read more »
  • BHSA-2 : Semi-Automatic Control System for brewhouses Classic, Lite-ME, Tritank 1200L-5000L (with complete control via touch LCD)BHSA-2 : Semi-Automatic Control System for brewhouses Classic, Lite-ME, Tritank 1200L-5000L (with complete control via touch LCD)
    The semi-automatic control system with complete control via touch LCD for the brewhouses Breworx Classic, Lite-ME, Tritank 1200L-5000L (upgradeable to the fully automatic system). All valves are controlleable via the touch LCD panel, several operations are controlled automatically - according to a specified program. This control system cooperates with our brewhouses Breworx Classic, Breworx Lite-ME and Breworx Tritank with nominal volumes from 1200 to 5000 liters. The semi-automation of the brewing machine is supplied as part of the brewhouse, but is not included in its basic price. Read more »
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We offer these types of the automatic fermentation-maturation control system :

We use the measuring and regulating systems for temperatures on the beer tanks and other devices with cooling duplicators in breweries.

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